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Evidence Guide: LMTFP2008B - Perform moulding operations

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

LMTFP2008B - Perform moulding operations

What evidence can you provide to prove your understanding of each of the following citeria?

Set up and load moulding machine

  1. Machine settings are adjusted to meet product requirements.
  2. Sole moulds are checked and set according to manufacturer specifications.
  3. Mould size, type and date stamp are checked.
  4. Lasted uppers are loaded onto machine.
  5. Mould material is prepared and checked for production.
  6. Moulding tools and equipment are prepared and checked for production.
  7. Non-conforming materials are reported.
  8. Area around machine is cleaned during and on completion of setting and loading.
Machine settings are adjusted to meet product requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Sole moulds are checked and set according to manufacturer specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Mould size, type and date stamp are checked.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Lasted uppers are loaded onto machine.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Mould material is prepared and checked for production.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Moulding tools and equipment are prepared and checked for production.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Non-conforming materials are reported.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Area around machine is cleaned during and on completion of setting and loading.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate and monitor moulding machine

  1. Machine is started up and shut down according to manufacturer requirements.
  2. Machine operation is monitored to ensure correct procedures are assessed and product meets quality standards.
  3. Checks are performed to ensure required flow of moulding material.
  4. Non-conforming product is reported.
  5. Waste is sorted.
  6. Machine is cleaned when required.
  7. Minor product process and machine faults are identified and addressed to meet specified requirements.
  8. Major machine or product faults are reported.
  9. Moulding is conducted according to OHS practices
Machine is started up and shut down according to manufacturer requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine operation is monitored to ensure correct procedures are assessed and product meets quality standards.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Checks are performed to ensure required flow of moulding material.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Non-conforming product is reported.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Waste is sorted.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Machine is cleaned when required.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Minor product process and machine faults are identified and addressed to meet specified requirements.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Major machine or product faults are reported.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Moulding is conducted according to OHS practices

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Remove footwear from machine

  1. Moulded sole is checked against quality standards.
  2. Footwear is unloaded from moulding machine according to manufacturer specifications.
  3. Cleaning of area is completed to ensure work environment is maintained in a safe and productive manner.
Moulded sole is checked against quality standards.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Footwear is unloaded from moulding machine according to manufacturer specifications.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Cleaning of area is completed to ensure work environment is maintained in a safe and productive manner.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete records

  1. Production records and other documentation is accurately completed.
Production records and other documentation is accurately completed.

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Critical aspects of evidence

Demonstrates skills and knowledge to:

check machine settings to meet production requirements

operate and monitor moulding machine involving defined procedures and methods

make minor adjustments

check product samples against standards

load and unload products

complete records accurately and completely

apply OHS practices in work operations

Consistency in performance

Consistently applies skills and knowledge when:

organising work

completing tasks according to instructions

working systematically with attention to detail

identifying improvements and avoiding damage

using workplace practices

using OHS practices

recording and reporting accidents and incidents

assessing operational readiness of equipment

recognising and adapting to cultural differences in the workplace, including modes of behaviour and interactions

Resource implications

Access is required to real or appropriately simulated situations, including work areas, materials and equipment, and to information on workplace practices and OHS practices.

Context for assessment

Assessment may occur on the job or in an appropriately simulated environment.

Interdependent assessment

This unit may be assessed independently or in combination with other relevant units.

Required Skills and Knowledge

This describes the essential skills and knowledge and their level, required for this unit.

Demonstrates knowledge of:

procedures and guidelines for safe operation of moulding machine

typical fault conditions and related fault finding procedures

machine maintenance and repair techniques

technical specifications manuals

quality standards and practices

OHS practices, including hazard identification and control measures

workplace practices

recording and reporting practices

Demonstrates skills to:

check machine safety equipment and report any faults

check machine maintenance records

recognise fault conditions

read, interpret and follow information on work specifications, standard operating procedures and work instructions, and other reference material

maintain accurate records

communicate in the workplace

sequence operations

meet specifications

clarify and check task-related information

carry out work according to OHS practices

Range Statement

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.

Legislative/regulatory requirements

All work must comply with relevant Federal and State or Territory legislative or regulatory requirements.

Mould material may include:

PVC

rubber

polyurethane

dual density polyurethane

thermoplastic polyurethane

Moulding tools and equipment may include:

Allen keys

soft-faced mallet

spanners

gloves

punch

apron

tape

shaping block

Checks may include

pigment tanks are full and stirred

heads are clear and greased

mould release tanks are full

electrostatic wire is clean

nozzle caps are in good condition

OHS practices

OHS practices include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and may relate to:

manual handling techniques

standard operating procedures

personal protective equipment

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

environmental practices